Metalcast has an expert team of Mold Designers and Die Mold Fabricators. Armed with over 40 years of experience and top notch design software, Metalcast’s record of producing high quality dies are unmatched. Metalcast can create single or multiple cavity molds based on the customer’s needs.

Metalcast’s mold guarantee ensures a cost effective and
hassle-free production of your part. Metalcast’s mold
fabrication and mold maintenance processes ensure that the
forecasted mold life would be achieved and that no mold
related production stoppage or costs will surface.

SOFTWARE USED: Pro – E

In Metalcast’s machine shop, the most experienced die mold
designers use the highest grade steel and the newest
conventional and CNC machines to make our molds. We use
DMG, Makino, Bridgeport/Hardinge and Fanuc CNC machines,
as well as a number of assorted conventional and EDM machines.

Metalcast uses the latest Toshiba Die Casting Machines with casting capacity of 200 tons to 800 tons. Metalcast uses a new central Striko furnace to efficiently supply these machines with molten aluminum. Metalcast also has supplementary Hommel Furnaces for alternate grades of aluminum.

Metalcast currently melts 3 grades of Aluminum; ADC 3, ADC 6 and ADC 12.

Metalcast has strict processes and guidelines that monitor the
chemical composition of the raw materials used for the casting process. Metalcast utilizes an in-house Shimadzu Spectrometer
that analyzes the chemical composition of each batch of raw material delivery as well as melted aluminum to ensure that the part complies to the international standards of the specified raw material. These processes, combined with Metalcast's expert technical team that monitors production variables and machine maintenance, ensure that the customers always received the best quality casting from Metalcast.

Metalcast has over 40 CNC machines ready to serve its
customers. Metalcast uses the newest Lathe and Machining
Center CNC machines to provide customers their required
product as part of Metalcast’s One-Stop Shop service.
Metalcast utilizes Brother, Takisawa, Fanuc, Okuma,
Bridgeport/Hardinge Brand CNC machines.

Metalcast's engineering teams also design and fabricate
machining jigs in-house together with the development of
machining programs that cater to each customer's required
part.

Metalcast has several Surface Finishing Processes in order to
meet the customer’s visual requirements for die cast parts.

Metalcast can provide the following processes :
1. Shotblasting (Tumbler & Hanger Type)
2. Vibratory & Tumbling
3. Multiple Spindle Drill & Tap
4. Sanding, Buffing & Polishing
5. Deburring

Metalcast utilizes new machines and expert-designed jigs and fixtures to achieve the customer’s quality standard for each
part.

These Surface Finishing capabilities supplement the Die
Casting and CNC Machining processes to ensure that parts are produced according to the visual and dimensional
requirements envisioned by the customer.

Metalcast is capable of providing Wet Paint or Powder Coating
Processes to the die cast parts.

Metalcast’s painting facility has a dedicated line with
equipment for washing, chemical coating, drying, powder
coating and wet paint coating.

The painting facility is situated within a controlled area that
limits dirt and foreign materials.

The painting facility has an exclusive oven that allows precise temperature control to produce quality painted parts.